Second Law of Thermodynamics - It is impossible to construct a device that operates in a cycle and produces no effect other than the removal of heat from a body at one temperature and the absorption of an equal quantity of heat by a body at a higher temperature. Clausius, 1850

Notes on the examples used in the VibroNurse turbine efficiency calculation software:

Example 1 Simple Turbine – Based on a 1MW Turbine with no heat exchanger or waste heat recovery unit.

Example 2 Heat Exchanged – Based on a 25MW Turbine with a heat exchanger.

Example 3 Combined Heat Recovery
– Based on a 50MW Turbine with combined heat recovery. The stored model includes 10% compressor air-cooling bypass.

Example 4 Heat Exchanged + Combined Heat Recovery – Based on a 50MW Turbine with combined heat recovery and heat exchanger. The stored model includes 10% compressor air-cooling bypass.

All the preset examples are based on turbines burning natural gas.

Guideline for Turbine Performance

Turbine Model

Manufacturer

Efficiency (%)

Saturn 20

Solar

25

Centaur 40

Solar

28

Centaur 50

Solar

29

Taurus 60

Solar

30

Taurus 70

Solar

34

Mars 90

Solar

32

Mars 100

Solar

32

Titan 120

Solar

35

Avon

Rolls Royce

28

RB211 24G

Rolls Royce

36

RB 211-T 24GT

Rolls Royce

39

Trent 50

Rolls Royce

42

Trent 60

Rolls Royce

40

LM2500+

GE

40

LM6000

GE

43

TB5000

Ruston / European

25

All the above models in the table assume a simple turbine set-up i.e. no heat exchanger or combined heat recovery

 

Turbine Efficiency Calculations

Note on Calculation Method Several calculations have been split over multiple lines, as this is how they are entered in the computer code. Where this has been done the following convention / style applies. X = 1 X = X + 2 Results in X = 3

Calculate the Compressor Ratio

Compressor_Pressure_Ratio = Compressor_Discharge_Pressure / Compressor_Inlet_Pressure

Calculate Exit Pressures

Compressor inlet pressure is used for the air pressure outside the system

Heat_Exchanger_Exit_High_Pressure = Compressor_Pressure_Ratio - Exchanger_High_Pressure_Loss

Combustion_Chamber_Exit_Pressure = Heat_Exchanger_Exit_High_Pressure - Combustion_Pressure_Loss

Heat_Exchanger_Exit_Low_Pressure = Compressor_Inlet_Pressure

Turbine_Exit_Pressure = Heat_Exchanger_Exit_Low_Pressure + Exchanger_Low_Pressure_Loss

Calculation of Specific Heats

Constant_Pressure_Process = Gas_Constant × Heat_Ratio / (Heat_Ratio - 1)

Compressor_Specific_Heat = Gas_Constant × Compressor_Polytropic_Exponent / (Compressor_Polytropic_Exponent - 1)

Turbine_Specific_Heat = Gas_Constant × Turbine_Polytropic_Exponent / (Turbine_Polytropic_Exponent - 1)

Compressor Physical Efficiency

Compressor_Exergy_Efficiency = Nominal_Compressor_Efficiency - (Compressor_Pressure_Ratio - 1)

Calculated Compressor Exit Temperature

Compressor_Exponentnent = ((Compressor_Polytropic_Exponent - 1) / Compressor_Polytropic_Exponent) × (1 / Compressor_Exergy_Efficiency)
Compressor_Exit_Temperature = (Compressor_Pressure_Ratio ^ Compressor_Exponentnent) × Compressor_Inlet_Temperature


Turbine Physical Parameters

Turbine_Cooling_Loss = Exhaust_Temperature × (1 - Air_Cool_Compressor_Bypass)
Turbine_Cooling_Loss = Turbine_Cooling_Loss + Compressor_Exit_Temperature × Air_Cool_Compressor_Bypass

Calculated Turbine Exit Temperature

Turbine_Exit_Temperature = Turbine_Exit_Pressure / Combustion_Chamber_Exit_Pressure

Turbine_Exponent = ((Turbine_Polytropic_Exponent - 1) / Turbine_Polytropic_Exponent) × Compressor_Exergy_Efficiency
Turbine_Exit_Temperature = Turbine_Exit_Temperature ^ Turbine_Exponent
Turbine_Exit_Temperature = Turbine_Exit_Temperature × Turbine_Cooling_Loss

Heat Exchanger

Adjust the Exchanger Parity Flow Effectiveness Value to take into account any air bypass.

Adjusted_Exchanger_Parity_Flow_Eff = Exchanger_Parity_Flow_Eff × (1 - Air_Cool_Compressor_Bypass)

Temperature_To_Combustion = (Turbine_Exit_Temperature - Compressor_Exit_Temperature) × Exchanger_Parity_Flow_Eff
Temperature_To_Combustion = Temperature_To_Combustion + Compressor_Exit_Temperature

Exchanger_Temperature_Out = Turbine_Exit_Temperature - (Turbine_Exit_Temperature - Compressor_Exit_Temperature) × Exchanger_Parity_Flow_Eff

Exergy Energy of Compressor and Turbine

Exergy_Energy_To_Compressor = Compressor_Specific_Heat × (Compressor_Exit_Temperature - Compressor_Inlet_Temperature)

Exergy_Energy_In_Turbine = Turbine_Specific_Heat × (Turbine_Exit_Temperature - Turbine_Cooling_Loss)

Compressor Friction Helmholtz Ratio

Compressor_Friction_Ar = Compressor_Exit_Temperature / Compressor_Inlet_Temperature
Compressor_Friction_Ar = ln (Compressor_Friction_Ar)
Compressor_Friction_Ar = 1 - (Compressor_Friction_Ar × (Compressor_Inlet_Temperature / (Compressor_Exit_Temperature - Compressor_Inlet_Temperature)))

Turbine Friction Helmholtz Ratio

Turbine_Friction_Ar = Turbine_Cooling_Loss / Turbine_Exit_Temperature
Turbine_Friction_Ar = ln (Turbine_Friction_Ar)
Turbine_Friction_Ar = 1 - (Turbine_Friction_Ar × (Compressor_Inlet_Temperature / (Turbine_Cooling_Loss - Turbine_Exit_Temperature)))

Caloric Energy Transferred

Compressor_Exergy_To_Caloric_Value = Exergy_Energy_To_Compressor × (1 - Compressor_Exergy_Efficiency)

Compressor_Intercooler_Flow_Out = Constant_Pressure_Process × (Compressor_Exit_Temperature - Compressor_Inlet_Temperature) - Exergy_Energy_To_Compressor

Turbine_To_Caloric_Value = Constant_Pressure_Process × (Turbine_Exit_Temperature - Turbine_Cooling_Loss) - Exergy_Energy_In_Turbine

Turbine_Work_To_Heat = Exergy_Energy_In_Turbine × (1 - (1 /Compressor_Exergy_Efficiency))

Heat_Exchanger_Caloric_Value_To_Air = Constant_Pressure_Process × (Temp_To_Combustion - Compressor_Exit_Temperature)

Caloric_Value_From_Combustion = Constant_Pressure_Process × (Turbine_Cooling_Loss - Temperature_To_Combustion)

Caloric_Value_In_Exhaust = Constant_Pressure_Process × Compressor_Inlet_Temperature

Caloric_Value_From_Gas = Turbine_To_Caloric_Value + Caloric_Value_From_Combustion
Caloric_Value_From_Gas = Caloric_Value_From_Gas
Caloric_Value_From_Gas = Exergy_Energy_To_Compressor × Caloric_Value_From_Gas

Total_Caloric_Value = Caloric_Value_From_Combustion + Turbine_To_Caloric_Value + Caloric_Value_From_Gas

Work Produced

Cycle_Exergy_Energy = (Conversion_Exhaust_Energy × Compressor_Friction_Ar × Compressor_Intercooler_Flow_Out)
Cycle_Exergy_Energy = Cycle_Exergy_Energy + (Conversion_Exhaust_Energy × Caloric_Value_Exhaust_To_Cooler)

Total_Turbine_Exergy_Energy = Exergy_Energy_to_Compressor + Exergy_Energy_In_Turbine + Cycle_Exergy_Energy - Caloric_Value_From_Gas

Key Deliverables

Compressor Friction
Compressor Friction = Compressor_Exergy_To_Caloric_Value × (1 – Compressor_Friction_Ar) / Total_Caloric_Value

Turbine Friction
Turbine_Friction = Turbine_Work_To_Heat × (1 - Turbine_Friction_Ar) / Total_Caloric_Value

Fuel to Mechanical Energy in Turbine Shaft
Mechanical_Efficiency = Total_Turbine_Exergy_Energy / ((-1) × Total_Caloric_Value)

Fuel to net mechanical-energy from turbine shaft

Turbine to Compressor Work Ratio
Turbine_To_Compressor_Work_Ratio = ((-1) × Exergy_Energy_In_Turbine) / Exergy_Energy_To_Compressor